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General Category => Project Builds => Topic started by: Custom_Shelby on 2016-01-23 18:59

Title: Custom progress
Post by: Custom_Shelby on 2016-01-23 18:59
Interior finished
Title: Interior finished
Post by: Custom_Shelby on 2016-01-23 19:05
interior 2
Title: Custome Progress
Post by: Custom_Shelby on 2016-01-23 19:09
Interior finished 3
Title: Re: Custom progress
Post by: geraldchainsaw on 2016-01-23 19:21
that interior is very nice,   i like the seat covers,  but have to ask,  where did u get the floor carpet?,  thanks   jerry
Title: Re: Custom progress
Post by: RICH MUISE on 2016-01-23 20:30
That looks fantastic. Soooooooo much better than just an oem replacement. Nice touch, and color coordination.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:36
More photos of the interior
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:37
interior 3
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:39
interior 4
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:41
interior 6
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:45
Brake system...
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:46
brake system 2
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:47
brake system 3
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:48
brake system 4
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:49
brake system 5
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 14:59
brake system 7
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 15:08
brake system 8
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 15:09
brake system 9
Title: Re: Custom progress
Post by: Limey57 on 2016-01-24 15:11
Very neat!!!!!!!
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 16:09
Thanks, good thing I'm retired now or I'd never get this thing done...lol...
Title: Re: Custom progress
Post by: 57ford on 2016-01-24 16:26
Man that is pretty! Good job.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-24 17:21
Special insturments.....no idiot lights.
Title: Re: Custom progress
Post by: rmk57 on 2016-01-24 19:36
Nice work.  What running gear are you going with?
Title: Re: Custom progress
Post by: lalessi1 on 2016-01-24 19:39
I am speechless, the instruments especially are beyond words
Title: Re: Custom progress
Post by: JPotter57 on 2016-01-24 21:25
I love that instrument cluster.  Who did it?
Title: Re: Custom progress
Post by: Ford Blue blood on 2016-01-24 21:51
Dakota Digital.
Title: Re: Custom progress
Post by: hiball3985 on 2016-01-24 23:03
The old Gen and Oil lights are the turn signals now?
Title: Re: Custom progress
Post by: Ford Blue blood on 2016-01-25 07:42
A link to their site....

http://www.dakotadigital.com/index.cfm/page/ptype=product/product_id=964/category_id=433/mode=prod/prd964.htm
Title: Re: Custom progress
Post by: JPotter57 on 2016-01-25 11:12
Yeah, but also, where the original turn signal indicators were, are gauges...nice.  Very nice.
Title: Re: Custom progress
Post by: KidKourier on 2016-01-25 17:46
  He just ordered a 302 crate motor from Speedway Automotive and now looking for a AOD trans,also running a Ford 9" with 3:50 gears! By the way--instrument cluster is not a Dakota Digital but another vender who you send yours to and that's what you get back.He'll have to list the vender name! Having been up close and personal I can tell you that the pictures don't do it justice but he's left handed (meticulous) LOL!!!   Kid Kourier
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-25 18:54
Instrumentation was done by Bob's Speedometer, 10123 Bergin Rd. Howell, Michigan 48843  1-810-632-0400.  When I finally put power to it I hope it all works!
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-25 19:11
And the 9" 350 ring, pinion & bearings are all from Jeggs
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-25 19:15
It came out quite well.
Title: Re: Custom progress
Post by: RICH MUISE on 2016-01-25 20:38
Very impressive work...on everything! Thanks for sharing it with us, and keep it coming.
Rich
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-26 10:31
No problem, engine & trans are next.
Title: Re: Custom progress
Post by: hiball3985 on 2016-01-26 11:52
Thats some impressive work. The rear axle housing and third member don't appear to be 57?
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-27 11:01
Housing is the original 57 that came with this car, the third member pumpkin (without ring, pinion or bearings) I used is 1967, originally came out of a Mustang GT.
Title: Re: Custom progress
Post by: hiball3985 on 2016-01-27 11:45
OK, sometimes pictures can be a little deceiving, it looks like the center section of the housing has a flat area in the center?. I used a later pumpkin when I set up my 3:89 gears, I didn't want to use the 57 with the large pinion seal.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-01-28 14:59
Nope, no flat spot.  Just like the assembly line in 57.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-02-11 12:27
More progress on my Custom.  Completely re-plated, and re-painted 57 Ford small hubcaps, they look better than NOS.  going on custom built offset 15X7 chrome wheels by WheelSmith of Corona California with 225/70R15 BF Goodrich T/A Radials mounted, this finished out wheels & tires, next batch of photos will be the 360 HP 302 engine.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-02-11 12:31
Two more photos...
Title: Re: Custom progress
Post by: RICH MUISE on 2016-02-11 14:42
Those caps look great, both on and off the car.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-02-12 17:32
Yeah, the hubcaps came out great!  And now for the engine, a 360HP Ford Boss 302 crate motor from Blue Print.  now I need to find a small bell housing (157 tooth flex plate) C-4
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-02-27 18:17
A few more things added to the Boss 302, one being the Shelby 289 / 302 cast iron headers, they breath as well as steel tube headers, plus a Motorcraft 65amp alternator.
Title: Re: Custom progress
Post by: Marc on 2016-02-28 16:03
Wow, everything looks great!
Title: Re: Custom progress
Post by: RICH MUISE on 2016-02-28 20:42
x2 This is one car I'd sure like to see in person when done.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-03-16 11:43
TCI C-4 "Sizzler trans" and torque converter with aluminum bellhousing attached to Boss 302, almost ready to drop the drivetrain in the chassis.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-03-16 11:47
A few more pic's
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-03-28 19:00
Drivetrain went in this weekend, used Butch's Rod Shop motor mounts and they worked perfect.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-03-28 19:03
Everything bolted down and in place, next will get the driveshaft cut and balanced with new yoke and U-joints installed.
Title: Re: Custom progress
Post by: RICH MUISE on 2016-03-28 21:32
Very very nice. Won't be long before you're going nuts trying to get the sheetmetal adjusted.
Title: Re: Custom progress
Post by: Frankenstein57 on 2016-04-02 20:18
Just went through your build thread for the first time, very nice 57. Great attention to detail, you did good!   Mark








Title: Re: Custom progress
Post by: Custom_Shelby on 2016-04-03 11:07
Thanks Mark, hopefully, it will be finished and running by the end of this summer.
Title: Re: Custom progress
Post by: fadmon30 on 2016-05-20 08:37
Very nice!!!  I like how the interior turned out!  Who did you get the interior parts from?  I really like the Gauge cluster too, although the Dakota Digital Gauge is nice too!
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-05-29 11:22
Assembling the front clip, first up is the inner fender wells & radiator support, then the fenders & center peace.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-05-29 11:25
Fenders & centerpiece. 
Title: Re: Custom progress
Post by: Ford Blue blood on 2016-05-29 11:26
Very, very nice work!
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-05-29 11:48
Thanks!  every section to this is a little project all to itself, the shift lever for the TCI C-4 I got through Ron Johnson in Colorado, he has a storage yard full of 57's and 58's, ordered that piece and several other pieces you just can't find anymore. The rod & linkage was for a 57 Fordomatic and fit the C-4 perfect after the adjustments to the rod to make sure I had everything (PRND1D2L), but I did need to drill a different hole on the trans arm. .  Got the transmission cooling lines through California Mustang for a C-4/small block, fit the 57 chassis perfect.
Title: Re: Custom progress
Post by: Marc on 2016-05-29 11:55
Wow! every last bit of that car looks great. Nice work!
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-05-29 12:47
Installed the mirrors and antenna this morning, may seam insignificant, but this is far easier than trying to do it after the front clip is on the car.  And a suggestion on the mirrors, some people like them on the doors, some on the fenders, the one mirror from the factory on this car was on the drivers fender, so I stuck with that location, factory mirrors were installed with sheet metal screws, road vibration eventually caused them to loosen the screws and hog the holes out, I used very small Philips head bolts with nut, lock washer and a very large flat washer, I won't have any problems with this ever.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-06-01 14:57
Front end attached and adjusted, got the fenders / doors lined up perfect. Next day I installed the headlight assemblies as well as the grill.
Title: Re: Custom progress
Post by: billd5string on 2016-06-02 10:06
That's looking great! Very nice work!
Title: Re: Custom progress
Post by: Limey57 on 2016-06-04 16:13
Really neat work, I love to see detail like this.
Title: Re: Custom progress
Post by: hiball3985 on 2016-06-04 17:21
Beautiful work. I think it looks better then when it came from the factory.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-06-05 20:38
I have been accused of being a detail freak more than once in my life, but that's better than being the opposite!...lol
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-06-14 09:21
Just a few more pic's of the current condition.  Radiator should be here soon, after that, hood, splash pan & front bumper will be installed, then will have it flat bedded down to have the exhaust system built.
Title: Re: Custom progress
Post by: Ford Blue blood on 2016-06-14 09:27
That is some kinda nice!
Title: Re: Custom progress
Post by: RICH MUISE on 2016-06-14 13:41
Definetly one of the top ones...perfecto!! Realizing it's still got some weight to be added, is it sitting close to the ride height you're looking for?
Title: Re: Custom progress
Post by: Marc on 2016-06-14 16:20
Beautiful!
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-06-14 18:00
The front end needs to be lower, but, I believe after adding the new radiator, all the coolant, all the oil for the engine, battery, all the trans fluid, the hood, splash pan, front bumper, and after having the entire exhaust system built, it should be sitting pretty much where I want it.  And I used the original 223ci six cylinder coils in the front, ......sure shows you how much those boat anchors weighed!
Title: Re: Custom progress
Post by: lalessi1 on 2016-06-14 20:27
Your car is a truly beautiful work of art!
Title: Re: Custom progress
Post by: VwDrvFnd on 2016-06-16 18:48
Where did you get the Booster/master cylinder setup I really like the looks of that setup. Looks really small and compact compared to others I have seen.

Steven
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-06-28 14:12
I bought the brake system through Mac's Antique Auto Parts, Their part # is 64-79281 if you want to look it up on line.  It's smaller size single diaphragm was what I liked, plus the duel chamber master cylinder is a 60's Ford style.  Price for the whole unit was $430.00.  The proportioning valve and lines I bought separately and made the bracket.
Title: Re: Custom progress
Post by: suede57ford on 2016-06-30 08:08
You are doing a fantastic job on your '57.   I appreciate balancing the original look and details with a few drivability upgrades.  Keep up the good work and building a car that represents how great '57 Fords are.
Title: Re: Custom progress
Post by: VwDrvFnd on 2016-06-30 19:24
Thanks for the info, going to look into it for my ranchero. It's very tidy and clean looking on your car!
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-07-17 13:02
Just about done with the engine compartment, will be installing the hood, splash pan & front bumper next, then have it trailered down to have the exhaust system built, after that, .....turning the key!
Title: Re: Custom progress
Post by: lalessi1 on 2016-07-17 13:57
Absolutely gorgeous!
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-07-20 12:22
Finished with the assembly of the front clip components.  A few more small things, then flat bed it down to have the exhaust system built.
Title: Re: Custom progress
Post by: BWhitmore on 2016-07-20 16:27
Absolutely Beautiful! 
Title: Re: Custom progress
Post by: rmk57 on 2016-07-20 20:03
 Workmanship is as good as it gets far as I can see.

Great looking car.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-07-21 12:19
Thanks both of you!
Title: Re: Custom progress
Post by: BWhitmore on 2016-07-22 11:00
I wonder what your car would look like with body color wheels (green) and dog dish hubcaps.  Truly a beautiful car and OUTSTANDING craftsmanship.
Title: Re: Custom progress
Post by: rmk57 on 2016-07-22 15:16
What kind of Ford did you get your front spindles, rotors and all from?
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-07-24 21:46
1968 Ford Torino GT disc brakes, they worked quite well.
Title: Re: Custom progress
Post by: KYBlueOval on 2016-07-25 04:30
Custom Shelby..........looks great. Can you please tell me what paint you used on your frame?
Thanks
John
Title: Re: Custom progress
Post by: racton on 2016-07-25 08:05
 :unitedstates:                      Beautiful
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-07-25 10:59
Oh geez, I don't remember concerning the paint used on the frame, shot that part of it a long time ago, it was what was recommended by the auto paint shop here in the valley.  all I can remember was exterior rust resistant semi-gloss black.  After I got through with the frame, I disassembled the rear axel, springs  and front suspension then started on them. sorry! 
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-07-26 11:10
Nice when everything goes back together and it all fits the way it should....
Title: Re: Custom progress
Post by: RICH MUISE on 2016-07-26 11:44
You're not going to actually drive it, are you? lol.
That car is way over the top.
Off topic, but I'm a little confused as to where you live...the Bougavaileas(sure I spelled that wrong) and the Yuccas tell me Socal...but the pile of firewood? Can you still burn wood in Socal?
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-07-27 11:04
Haha!  The pile of firewood has been sitting there for years, Yes, Southern California, hasn't been cold enough here in the winter to burn the wood in the fireplace, not since 2010, and thanks for the compliment on the car, gonna be interesting when I first turn the key on the Boss 302, that's coming soon.  I'll shoot video on that.
Title: Re: Custom progress
Post by: BWhitmore on 2016-07-27 13:18
Rich - yes you can still legally burn real wood in your fireplace in So. California but hasn't been cold enough to do that for several years.  However in most communities it is against building codes to build or remodel a home with a traditional wood burning fireplace.  My home was built in 1936 so this does not apply to me.
Title: Re: Custom progress
Post by: hiball3985 on 2016-07-27 13:28
They do have NO BURN days in So Calif. and usually on the days you need it  :005: . My firewood has been sitting so long I think its becoming petrified  :003:.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-07-28 09:57
lol....    :003: :005:
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-11-23 10:00
Pretty much done with the Custom project except for a few instrument gauge problems.  I ran it out to the Cal Fire Air Attack base here in Hemet CA for a photo shoot among the S-2's, OV-10's and UH-1 after a rain with some great clouds reflections. 
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-11-23 10:03
A few more
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-11-23 10:16
Last couple
Title: Re: Custom progress
Post by: rmk57 on 2016-11-23 13:47
I was going to comment on the only thing I didn't like about your car overall and that was the GM style HEI setup you had in it.

Looks like you removed it and back to points, MSD or something else, anyway it makes the engine compartment look a whole lot

cleaner with the small black cap.

I really like the colour combo, beautiful car!
Title: Re: Custom progress
Post by: RICH MUISE on 2016-11-23 14:41
Looks pretty clean...are you sure you didn't trailer it out there?, lol.
Just yankin' your chain. That car is top notch all the way. I'm guessing you must be in the fire department to have them let you that close to the equipment without it being an open house.
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-11-23 16:01
Something like that yes, a photographer for Cal Fire/US Forest Service / Phos-Chek Retardant.  I did the same thing with my 68 Shelby back in 2007, those pic's came out great too.  And I hated that HEI distributor, unfortunately it came with the Blue Print crate engine, I ordered a PreTronix Flame-Thrower breakerless distributor and coil, looks stock but puts out a lot more power.   
Title: Re: Custom progress
Post by: lalessi1 on 2016-11-23 18:00
Absolutely drop dead gorgeous car. Beautiful in everyway!
Title: Re: Custom progress
Post by: 59meteor on 2016-11-24 02:02
Your 57 looks spectacular, especially since you got rid of that eyesore Chevy distributor! Love the Willow Green and white combo. I assume the 302 is a Ford crate motor? Does it actually use a Ford Racing "Boss" block, or a regular 302 2 bolt main block? Should be a great cruiser!
Title: Re: Custom progress
Post by: hiball3985 on 2016-11-24 07:47
Beautiful car, I love the chrome wheels and everything else being close to original..
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-11-24 12:55
Thanks guys!  After this one I think I'm done....although there is this 57 Ranchero that's been sitting out on a farm in the weather for decades, but THAT's more work than the Custom I believe...LOL....And somebody put a big block in it many years ago I see.
Title: Re: Custom progress
Post by: gasman826 on 2016-11-24 19:53
Looks pretty complete...extra seat...rust free core support.  That BB looks near ready to go.  Set of points and.........
Title: Re: Custom progress
Post by: Jeff Norwell on 2016-11-25 06:13
Man.it's beautiful..you must be stoked.
Title: Re: Custom progress
Post by: hiball3985 on 2016-11-25 09:32
Nice pre 65 FE, 332-390. Fire it up  :003:
Title: Re: Custom progress
Post by: Custom_Shelby on 2016-11-28 11:10
LOL, yes, I'm sure that dirt filled 2-barrel 352 would be quite the powerhouse...  ;-)  Probably came out of a truck....
Title: Re: Custom progress
Post by: Raven Rider on 2016-12-29 19:05
I've been following your build can you tell me more about your exhaust manifolds how did they fit and were can I get a set  I want a manifold that clears everything ans doesn't leak  I have a Ranch Wagon with a late model 302