Cowl kick panels

[Ron]

Does anyone have a source for quality-made cowl kick panels?  I need a pair for my '57 Tudor Ranch Wagon, but the reviews I've read on Concourse, Dennis Carpenter, etc., were all pretty negative and commented on them being "cheaply made."  Thanks, Ron

[57tudor]

Ron,

The factory originals are just as bad as the repop's, cardboard. I made mine out of 1/8" paneling I had and used one of the old ones as a template. After I cut them out and did a test fit, then I installed some 1/2 foam, upholstered them, and installed them in my car and all is good. Any upholstery supply shop should have the foam, spray glue and possible some vinyl material to match or come closet to. I will take a few pic's and post them for you in a while.

Rick.
57 Tudor

[RICH MUISE]

probably are cheaply made, but as I recall the rotten ones I removed from my Custom were just a chipboard/cardboard, so my thinking is at least the cheaper models from Ford had cheaply made kick panels to begin with.
Some have bought them to use as templates for making their own. One of the easier things to make.
Edit.Rick was posting as I was typing. Just an additional note........if your adding an aftermarket chassis wiring panel to the kickpanel area, you may need to alter the panels anyways.

[rmk57]

One part I can't understand why it's not reproduced are the kick panel retainers. They're almost always rotted off on the bottom 2 inches. Pretty sure they could sell a ton of them.

EMS are you listening?

[djfordmanjack]

Ron, the cardboard reproductions you can only use for patterns.They are just thick paper really and will warp the first time it rains or you wash the car. Seems the old oem cardboard was more resistant against moisture, but then just a little.
I recently made new ones from ABS board, looking pretty close to the originals. check my project thread:

http://57fordsforever.com/smf/index.php?topic=6705.45

RMK I agree, I need two sets of those a post kick panel retainers.

[djfordmanjack]

scroll down this page and you will see my kick panels
http://57fordsforever.com/smf/index.php?topic=6705.msg56725#msg56725

[Marc]

All those panels look so much better than the originals!

[Ron]

All these panels look amazingly good and so much better than stock.  Thanks for all the responses, guys!  Ron...

[suede57ford]

I made some out of 1/8" - 3/16" fiber board and covered in fiberglass similar to what stereo shops do when making custom speaker pods.   I added 3 metal tabs or fingers glued on the back with panel bond and the tabs fit in the original kick panel trim.   I textured them with some spray texture and colored urethane primer, and painted them a flat dark gray, and they look like what new factory ones should have looked, but they never will be damaged by water or warp.   

Your local stereo guys can show you how to make a set with rings added for mounting speakers too.  You can trim the cowl kick metal in circle and put a recessed metal pod bowl) so the speakers are more flush with the kick panel so they are less noticeable.

[Ray]

I got mine from Larry's T-Bird out here as part of a package. Still cardboard but as is the custom with these packages, they came with matching vinyl glued on. Fit was not great but not so bad I couldn't use them.